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34.3 Rotordynamic Analysis
Rotordynamic analysis is a part of current design procedures for rotating machinery that is carried out to
predict the vibration behavior during operation of the machine. Potential problems are identified and
eliminated by analytical means well before the manufacturing of components is begun. Furthermore,
when a machine in operation displays unusual vibration behavior, analytical means are employed to
study, identify, and help resolve the problem. In order for the analysis to be useful, it must be accurate
and cost-effective.
During the last 100 years, several analytical procedures have been developed to understand the
vibration behavior of rotating machinery. Some of these techniques are of historical interest only, and
their usefulness in practical systems is very limited. With the advent of computer technology and
advanced modeling techniques, several computer-based procedures have been developed to predict the
vibration behavior of rotating machinery quite precisely. Of the most commonly used procedures, two
are based on the lumped-parameter model where the distributed elastic and inertial properties are
* The two major categories of vibration phenomena that occur in rotating machinery are
forced vibration and self-excited instability.
* Parametric instability is a special case of self-excited instability where some of the normally
constant parameters vary, influencing rotor motion.
* Torsional vibrations are similar to lateral vibrations but occur in the planes perpendicular
to the shaft axis.
34-18 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
represented as a collection of rigid bodies connected by massless elastic beam elements. These two
procedures are the transfer matrix formulations introduced by Myklestad (1944) and Prohl (1945), and
the direct stiffness matrix formulations proposed by Biezeno and Grammel (1954). Ruhl and Booker
(1972) introduced the third commonly used method, based on the finite element analysis (FEA) model in
which the rotor is represented as an assemblage of elements with distributed elastic and inertial
properties. Several of the well-known procedures are discussed next, some of them for historical
significance.
34.3.1 Analysis Methods
34.3.1.1 Rankine’s Numerical Method
Rankine (1869) proposed that, for a shaft of a given length, diameter, and material, there is a limit of
speed, and for a shaft of a given diameter and material, turning at a given speed, there is a limit of length,
below which centrifugal whirling is impossible. The limits of length and speed depend on the way the
shaft is supported. The critical speed of the shaft is given by the following equation:
v ¼
kðHgÞ1=2
b2 ð34:15Þ
where
v ¼ critical speed in rad/sec
k ¼ radius of gyration of the cross section of the shaft
g ¼ acceleration due to gravity
H ¼ modulus of elasticity expressed in units of height of itself ðH ¼ E=rÞ
E ¼ Young’s modulus
r ¼ density of the material
l ¼ shaft length
b ¼ l=p for a simply supported shaft
b ¼ l=0:595p for an overhanging shaft
34.3.1.2 Greenhill’s Formulae
Greenhill (1883) introduced the following differential equation of motion for a uniform shaft slightly
deformed from straightness by centrifugal whirling:
d4y
dx4 2
mv2
gEak2 y ¼ 0 ð34:16Þ
The general solution to Equation 34.16 is given by
y ¼ B cosh mx þ A cos mx ð34:17Þ where
m4 ¼ mv2=gEak2
m ¼ weight of the shaft per unit length
v ¼ rotational speed
a ¼ cross-sectional area of the shaft
The constants A and B depend on the boundary conditions at the support locations.
34.3.1.3 Reynolds’ Equations
Reynolds extended the differential equation of motion for a uniform rotating shaft (Equation 34.16) to
include shafts loaded with pulleys (disks) and for multispan rotors (Dunkerly, 1894).
Vibration in Rotating Machinery 34-19
© 2005 by Taylor & Francis Group, LLC
At a bearing support, the difference in shear force must equal the bearing load P:
dMr
dx
2
dMl
dx ¼ P ð34:18Þ
where Mr and Ml are bending moments in the right (r) and left (l) sides of the load.
At a load consisting of a revolving weight, W ; the above equation becomes
dMr
dx
2
dMl
dx ¼
W
g
v2y ð34:19Þ
A further equation may be obtained by considering the centrifugal couple (gyroscopic moment) as
given by
Mr 2 Ml ¼ v2I0 dy
dx ð34:20Þ
where I0 ¼ moment of inertia of the pulley.
The solution to Equation 34.20 is given by
y ¼ A cosh mx þ B sinh mx þ C cos mx þ D sin mx ð34:21Þ
The values of A; B; C; and D will depend on the boundary conditions between any two singular points.
34.3.1.4 Dunkerley Method
When considering the effects of the pulleys and the shaft together, the formulae derived by Reynolds were
found to be limited for practical purposes. Dunkerly (1894) proposed an empirical method to consider
the effects of the shaft and each of the pulleys separately, and then combine them using the following
formula to obtain the critical speed of the rotor:
1
v2
c ¼
1
v2s
þ
Xn
i¼1
1
v2i
ð34:22Þ
where
vc ¼ critical speed of the rotor
vs ¼ critical speed of the shaft alone
vi ¼ critical speed of the ith disk on a weightless shaft
In the case of the unloaded shaft, the critical speed, vs; is given by the following formula
mv2s
gEI
!1=4
l ¼ a ð34:23Þ
where
I ¼ sectional inertia of shaft
l ¼ length of the span
a ¼ a coefficient dependent on the manner of support of the shaft
The critical speed of the rotor vi with a single disk of weight Wi on a weightless shaft is given by
vi ¼ u
gEI
Wic3
1=2
ð34:24Þ
where
c ¼ distance of disk from nearest support
u ¼ a coefficient dependant on the manner in which the shaft is supported, the position of the
disk within the span and the dimensions of the disk
34-20 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
34.3.1.5 Rayleigh Method
The Rayleigh method is based on the premise that, when a system vibrates at its natural frequency, the
maximum potential energy stored in the elastic components is equal to the maximum kinetic energy
stored in the masses (Rayleigh, 1945).
The first natural frequency of a vibrating uniform beam is given by the following equation:
v2 ¼
EI
ðl
0
d2y
dx2
!2
dx
m
ðl
0
y2 dx
ð34:25Þ
The Rayleigh formula for a lumped mass system is
v2 ¼
Xn
i¼1
miyi
Xn
i¼1
miy2
i
ð34:26Þ
where
v ¼ first natural frequency
y ¼ deflection of the beam
x ¼ distance along x-axis
l ¼ length of the beam
mi ¼ ith lumped mass
yi ¼ static deflection of ith mass
The accuracy of the Rayleigh method depends upon the selection of a suitable deflection curve that
approximates the fundamental mode shape. If the assumed curve represents the true mode shape, then
the correct fundamental natural frequency will result. All deviations from the true mode shape will yield
frequencies that are higher than the correct value.
34.3.1.6 Ritz Method
The Ritz method is an improvement on the Rayleigh method (Timoshenko et al., 1974) where the mode
shape is represented by several orthogonal functions with unknown coefficients that satisfy the boundary
conditions. The orthogonal functions are represented by a series of functions, FiðxÞ; where i varies from
1 to n: The mode shape is represented by the following expression:
y ¼
Xn
i¼1
aiFiðxÞ ð34:27Þ
In order for the coefficients ai in the above equation to yield minimum values when substituted in the
energy balance equation proposed by Rayleigh, the following expression needs to be satisfied:
›
›ai
ðl
0
d2y
dx2
!2
dx
ðl
0
y2 dx
¼ 0 ð34:28Þ
From Equation 34.25 and Equation 34.28, we find
›
›ai
ðl
0
d2y
dx2
!2
2
v2m
EI
y2
" #
dx ¼ 0 ð34:29Þ
Vibration in Rotating Machinery 34-21
© 2005 by Taylor & Francis Group, LLC
Substituting Equation 34.27 for y in Equation 34.29 and performing the mathematical operations, a system
of linear equations in ai is obtained. The number of such equations will be equal to n: These equations will
yield solutions different from zero only if the determinant of the coefficients of ai is equal to zero. This
condition yields the frequency equation, from which the frequency of each mode can be derived.
34.3.1.7 Stodola – Vianello Method
The Stodola – Vianello method is a numerical iterative process (Timoshenko et al., 1974) that can be used
to calculate the natural frequencies and mode shapes of vibrating systems. An approximate mode shape is
first assumed and by successive iterations it is refined until convergence is obtained to the desired level of
accuracy. This method can be used to refine the assumed mode shape when using the Rayleigh formulae
or in the more general case of the matrix iteration process illustrated below.
Using Newton’s Second law, the equations of motion for a multi-DoF system in matrix notation are
{Y } ¼ v2i
½A½m{Y } ð34:30Þ
½A ¼ ½K21 ð34:31 where Þ
½A is the flexibility matrix
½m is the mass matrix
½K is the stiffness matrix
To start the iterative process a trial vector, {Y }1; representing the mode shape is substituted to both
sides of Equation 34.30 and solve for the natural frequency, vi: For this reason, let the product of ½A;
½m; and {Y }1 be {Y }02
: The first approximation for vi may be obtained by dividing any one of the
elements on {Y }1 by {Y }02
(Note that, if {Y }1 was the true mode shape, then the ratio for all such elements
will be equal.) The vector {Y }02
is then normalized by dividing all the elements by the first element to
produce {Y }2: The vector {Y }2 is premultiplied by ½m and ½A to produce {Y }03
: Once again the ratio of
corresponding elements of {Y }03
and {Y }2 are compared for equality.
This procedure is repeated until the mode shape and the associated frequency is determined to the
desired level of accuracy. In the above iteration procedure, the mode shape converges to the one
corresponding to the lowest natural frequency. If the stiffness matrix had been used instead of the
flexibility matrix, then convergence at the highest natural frequency is obtained. After the first mode of
vibration is determined, it is removed from the system matrices by the use of a sweeping matrix so that
higher modes can be obtained. This procedure is repeated until all the desired mode shapes and natural
frequencies are determined.
34.3.1.8 Myklestad – Prohl Method (Transfer Matrix Method)
The Myklestad – Prohl transfer matrix formulation (Myklestad, 1944; Prohl, 1945) is commonly used to
analyze lumped parameter models of rotating machinery. The distributed elastic and inertial properties
of the rotor are represented as a collection of rigid bodies connected by massless elastic beam elements as
illustrated in Figure 34.10. This method is best suited to calculate critical speeds and mode shapes of
rotors neglecting the effects of viscous damping. The Myklestad – Prohl procedure can also be adopted to
perform synchronous response and stability analysis, including for the effects of damping.
In order to demonstrate the transfer matrix procedure, an axisymmetric rotor is analyzed to determine
its undamped critical speeds and mode shapes. Refering to Figure 34.10, the rotor is divided into n nodes,
and each node is connected to the adjacent node by a massless elastic beam with uniform cross-sectional
properties. The mass of components such as disks, impellers, and so on, together with the mass of the
adjacent portion of the shaft, is lumped at the nodes. The Myklestad – Prohl method is based on the
solution of the Bernoulli – Euler equation and the variables of interest are displacement ðyÞ; slope ðuÞ;
moment ðMÞ; and shear ðV Þ: The development of the following procedure follows Childs (1993).
34-22 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
At a typical nodal point ðnÞ; the variables on the left-hand side (l) are related to the variables on the
right-hand side (r) by the following relationship:
yr
n
ur
n
Mr
n
V r
n
8>>>>><
>>>>>:
9>>>>>=
>>>>>;
¼
1 0 0 0
0 1 0 0
0 2Jnv2 1 0
2mnv2 0 0 1
2
6666664
3
7777775
yl
n
u l
n
Ml
n
V l
n
8>>>>><
>>>>>:
9>>>>>=
>>>>>;
ð34:32Þ
For the purpose of abbreviation:
ðQÞTn
¼ ð yn un Mn VnÞ ð34:33Þ
and Equation 34.32 can be written in a more compact form as follows:
ðQÞr
n ¼ ½TmnðQÞl
n ð34:34Þ
where ½Tmn represents the transfer mass matrix at node n:
At a massless beam section, connecting node n to node n þ 1 the transfer matrix is given by
yl
nþ1
u l
nþ1
M l
nþ1
V l
nþ1
8>>>>><
>>>>>:
9>>>>>=
>>>>>;
¼
1 ln
l2
n
2EIn
2l3
n
6EIn
0 1
ln
EIn
l2
n
2EIn
0 0 1 2ln
0 0 0 1
2
666666666664
3
777777777775
yr
n
u r
n
Mr
n
V r
n
8>>>>><
>>>>>:
9>>>>>=
>>>>>;
ð34:35Þ
Equation 34.35 may be written in a more abbreviated form as
ðQÞl
nþ1 ¼ ½TbnðQÞr
n ð34:36Þ
where ½Tbn represents the beam element transfer matrix connecting node n to node n þ 1:
From Equation 34.34 and Equation 34.36, we obtain the combined transfer matrix for nodes
n and n þ 1:
ðQÞl
nþ1 ¼ ½Tbn½TmnðQÞl
n ¼ ½TnðQÞl
n ð34:37Þ
Massless
elastic beam
elements
Rotors (rigid
bodies)
1
1
2
2 3 4
N-1
n-2
n-1
N
n
FIGURE 34.10 Lumped-parameter model of rotor.
Vibration in Rotating Machinery 34-23
© 2005 by Taylor & Francis Group, LLC
Starting with node one, successive matrix multiplications are carried out until node n þ 1 is reached. The
last node ðn þ 1Þ is a dummy node with the beam length, l; equal to zero, and the mass and inertias also
equal to zero. This makes the nodal parameters on the left-hand side of node n þ 1 equal to those on the
right-hand side of node n: The result is as follows:
ðQÞr
n ¼ ½Tn½Tn21· · ·½T1ðQÞl1
or ðQÞr
n ¼ ½TðQÞl1
ð34:38Þ
The matrix ½T is a function of the rotational speed; v: The Myklestad – Prohl method uses a trial and
error solution to determine the values of v which satisfy the boundary conditions and Equation 34.38
simultaneously. It is not necessary to store and multiply all the matrices together. The transfer matrix
procedure is used to proceed from one end to the other without having to store all the nodal matrices. In
all cases, two boundary conditions each are known at the two ends of the shaft, and the frequencies that
satisfy these boundary conditions are the critical speeds of the rotor. Once the critical speeds are
calculated, the corresponding mode shapes can also be determined using the transfer matrix procedure. It
should be noted that other types of elements, such as elastic supports, flexible couplings, and so on, could
also be introduced very conveniently.
34.3.1.9 Direct Stiffness Method
The direct stiffness method uses a lumped-parameter formulation to evaluate the dynamic characteristics
of a flexible rotor. The general differential equation of motion that characterizes its behavior (less the
damping and gyroscopic forces) is as follows:
½m 0
0 ½ J
" #
ðY€ Þ
ð u€Þ
( )
þ ½K
ðY Þ
ðuÞ
( )
¼
ðFÞ
ðTÞ
( )
ð34:39Þ
where ½m and ½ J are diagonal matrices which contains the nodal masses, mi; and nodal moments of
inertia, Ji; respectively. The stiffness matrix, ½K; contains the internal stiffness terms of the beam
elements as well as any external spring stiffness at the supports. The vectors ðFÞ and ðTÞ represent external
forces and moments acting on the system, respectively.
The stiffness matrix for a typical beam element based on the Bernoulli – Euler equations is as follows
(Childs, 1993):
½Ki ¼
2EIi
l3i
6 3li 26 3li
3li 2l2i
23li l2i
26 23li 6 23li
3li l2i
23li 2l2i
2
6666664
3
7777775
ð34:40Þ
The overall stiffness matrix, ½K; has to be assembled by combining the individual component matrices in
a systematic manner. The following procedure illustrates the process.
The stiffness matrix of the ith beam element in matrix notation is
½Ki ¼ ½kij
;k ð34:41Þ
where j and k vary from ð2i 2 1Þ to ð2i þ 2Þ:
To form the overall stiffness matrix, the elements with the same subscripts of adjacent beam elements
are added over n beam elements as given by the following equation:
½K ¼ ½Kj;k ¼
Xn
i¼1
2Xiþ2
j¼2i21
2Xiþ2
k¼2i21
kij
;k ð34:42Þ
Once the inertia matrix and the stiffness matrix for the entire system are assembled, the eigenvalues
and eigenvectors can be evaluated by solving the following homogeneous equation derived
34-24 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
from Equation 34.39:
½MðY€ Þ þ ½KðYÞ ¼ 0 ð34:43Þ
There are numerous analysis procedures (Meirovitch, 1986) for the solution of Equation 34.43 that
yield the eigenvalues and eigenvectors of the system. The method of choice will depend on the
complexity and nature of the inertia and stiffness matrices. Perhaps the most widely known is the
matrix iteration using the power method in conjunction with the sweeping technique. However, this
method is not necessarily the most efficient, particularly for higher-order systems. The Jacobi’s
method, which uses matrix iteration to diagonalize a matrix by successive rotations, is more
commonly used owing to its higher efficiency. Details of these techniques are given in the text by
Meirovitch (1986).
When the damping matrix and the gyroscopic matrix is also included in Equation 34.39, the direct
stiffness method can be used to calculate damped critical speeds, forced rotor response, and instability of
the rotor in addition to the eigenvalues using similar methods of solution.
34.3.1.10 The Finite Element Analysis Method
The basis of the FEA method is to provide formulation for complex and irregular systems that can utilize
the automation capabilities of computers (also see Chapter 9). The FEA method considers a
rotordynamic system as an assemblage of discreet elements, where every such element has distributed
and continuous properties, namely, the consistent representation of both mass and stiffness as distributed
parameters. As illustrated in Section 34.3.1.9, the lumped-parameter method uses a consistent stiffness
matrix equation (Equation 34.40) in its formulation, and therefore, the identical procedure can be
adopted for the finite element method as well. For the distributed mass representation of an element,
Archer (1963) procedure, which is based on the assumption that the mass distribution is proportional to
the elastic distribution similar to the Rayleigh – Ritz formulation, is utilized. The resulting mass matrix is
as follows:
½mi ¼
mili
420
156 22li 54 213li
22li 4l2i
13li 23l2i
54 13li 156 222li
213li 23l2i222li 4l2i 2
6666664
3
7777775
ð34:44Þ
The overall stiffness matrix, ½K; for the entire system is assembled by combining the individual
component matrices in a systematic manner according to Equation 34.41 and Equation 34.42. The
overall mass matrix can also be assembled in precisely the same manner, as given by Equation 34.45 and
Equation 34.46.
The mass matrix of the ith beam element in matrix notation can be represented as
½mi ¼ ½mij
;k ð34:45Þ
where j and k varies from ð2i 2 1Þ to ð2i þ 2Þ:
½M ¼ ½Mj;k ¼
Xn
i¼1
2Xiþ2
j¼2i21
2Xiþ2
k¼2i21
mij
;k ð34:46Þ
Once the mass matrix and the stiffness matrix for the entire system are assembled, Equation 34.43
that describes the free vibration of the complete system can be solved. The solution methods of
the eigenvalue problem, which can be utilized, are the same as those used for the direct stiffness
method illustrated in Section 34.3.1.9 above. Details of the FEA methods are given in Ruhl and
Booker (1972).
Vibration in Rotating Machinery 34-25
© 2005 by Taylor & Francis Group, LLC
34.3.1.11 Torsional Analysis (Holzer Method)
The development of torsional analysis methods have gone through a similar evolutionary process to
lateral vibration methods. Holzer (1921) first introduced the lumped-parameter numerical method to
calculate torsional natural frequencies of a multi-DoF system. Even to-date, this is the most commonly
used method because of its simplicity and reasonable degree of accuracy. The Holzer method is a transfer
matrix formulation that uses a lumped parameter model similar to that used in the Myklestad – Phrol
method described in Section 34.3.1.8. The only difference is that the transfer matrices represented by
Equation 34.32 and Equation 34.35 are replaced by the equations
u
T
( )r
n¼
1 0
2v2J 1
" #
n
u
T
( )l
n ð34:47Þ
u
T
( )l
nþ1¼
1
1
k
0 1
2
64
3
75
nþ1
u
T
( )r
n ð34:48Þ
Starting with node one, successive matrix multiplications are carried out until node n þ 1 is reached. The
result can be represented by Equation 34.38. The matrix ½T is a function of the rotational speed, v: In all
cases, one boundary condition at each end of the rotor is known. A trial-and-error solution to determine
the values of v which satisfy the boundary conditions and Equation 34.38 are simultaneously determined.
These values are the torsional critical speeds of the rotor. Once the critical speeds are calculated, the
corresponding torsional mode shapes can also be determined using the transfer matrix procedure.
In the case of branched systems and geared systems, particular attention has to be paid to the relative
rotational speeds of the components. The rule is quite simple: multiply all stiffness and inertias of the
geared shaft by N2; where N is the speed ratio of the geared shaft to the reference shaft.
Other methods such as the distributed mass matrix method, direct stiffness method, and finite element
method can also be used to determine torsional critical speeds of rotors. These procedures are very
similar to those for lateral critical speed analysis.
34.3.2 Modeling
The design and analysis of rotordynamic systems require the development of models that simulate the
behavior of the physical system. In the past, the critical speed of the rotor was considered to be the main
criterion for stable operation. Today, stable, well-damped rotordynamic response to the exciting forces
within a machine is considered to be a necessary condition for high reliability. The accuracy and
reliability of the results greatly depends on the credibility of the system model and its adaptability to the
analytical procedure. Even the most accurate and efficient analytical method cannot produce good results
from a bad model. The methods that are commonly used to model shaft sections and disks and other
such elements attached to shafts have been discussed in the previous sections. Useful formulae for
calculating critical speeds of simple systems are given in Table 34.2. Models to represent bearings, rotor
dampers, seals, and rotor– stator interactions are discussed in the following sections.
34.3.2.1 Journal Bearings
Journal bearings were used in rotating machinery for a long time before their dynamic characteristics
were fully understood. Considerable effort has been expended in the last few decades to understand and
develop techniques for their accurate representation in rotordynamic analysis. A variety of bearing types
with improved characteristics have been developed over the years. Figure 34.11 shows the most
commonly used types in rotating machinery. Hagg and Sankey (1958) were amongst the first to provide
dynamic stiffness and damping coefficients for a number of these bearing types. However, these
coefficients are considered incomplete as cross-coupling terms were not considered. Soon after, there was
a flurry of activity related to the analysis of journal bearings; Sternlicht (1959), Warner (1963),
34-26 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
TABLE 34.2 Useful Formulas in Vibration Analysis and Design
Rankine formula
v ¼
kðHgÞ1=2
b2
Note: This formula is of
historical interest only
and has limited practical value
Greenhill formula d4 y
dx4 2
mv2
gEak2 y ¼ 0
Dunkerly equation 1
v2c
¼
1
v2s
þ
Xn
i¼1
1
v2i
The above equation reduces to
v2c
¼
g P
ystat
Formulas for natural
frequency calculation
(Blevins, 2001;
Gorman, 1975)
L
a b
W
vc ¼
1
ab
ffiffiffiffiffiffiffi
3EIL
W
r
L
a
W
a
W
vc ¼
1
a
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
6EI
W ð3L 2 4aÞ
s
L
a
W
vc ¼
1
a
ffiffiffiffiffiffi
3EI
WL
r
a
L
b
W
vc ¼
12EIL3
Wa3 b2ð3L þ bÞ
!1=2
W
L
a b vc ¼
3L3 EI
Wa3 b3
!1=2
L
W
vc ¼
3EI
WL3
1=2
m
L
vc ¼
98EI
mL4
1=2
L
m a vc ¼
64a
9L
2
2
6a
L
þ
16
3 Þ2
EI
mL4
1=2
;
a
L
$ 0:25
(continued on next page)
Vibration in Rotating Machinery 34-27
© 2005 by Taylor & Francis Group, LLC
TABLE 34.2 (continued)
L
m
vc ¼
237EI
mL4
1=2
vc ¼ 274:7
a
L
2
þ22:1
a
L
þ 3:14Þ2
EI
mL4
1=2
;
a
L
, 0:25
L
m vc ¼
502EI
mL4
1=2
L
m vc ¼
12:4EI
mL4
1=2
Formulas for torsional
natural frequency
calculation
k J
vc ¼
k
J
1=2
k1 J k2 1 J2
vc ¼
1ffiffi
2 p
k1 þ k2
J1 þ
k2
J2
7
k1 þ k2
J1 þ
k2
J2
2
2
4k1 k2
J1 J2
1=2
#1=2 (
J
k1 k2
vc ¼
k1 þ k2
J
1=2
k1 J1
k2 J2
k2
vc ¼
1ffiffi
2 p
k1 þ k2
J1 þ
k2 þ k3
J2
7
k1 þ k2
J1
þ
k2 þ k3
J2
2
2
4ðk1 k2 þ k2 k3 þ k1 k3 Þ
J1J2
1=2
#1=2
J1 k J2
vc ¼
k
J1 þ
k
J2
1=2
J1 J2 J3
k2 k1
vc ¼
1ffiffi
2 p
k1
J1 þ
k1 þ k2
J2 þ
k2
J3
7
k1
J1 þ
k1 þ k2
J2 þ
k2
J3
2
(
2
4k1 k2 ðJ1 þ J2 þ J3 Þ
J1 J2 J3
1=2
#1=2
Rayleigh equations
v2 ¼
EI
ðl
0
d2 y
dx2
!2
dx
m
ðl
0
y2 dx
34-28 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
TABLE 34.2 (continued)
v2 ¼
Xn
i¼1
mi yi
Xn
i¼1
mi y2
i
Ritz method y ¼
Pni
¼1 aiFi ðxÞ
›
›ai
ðl
0
d2 y
dx2
!2
dx
ðl
0
y2 dx
¼ 0
›
›ai
ðl
0
d2 y
dx2
!2
2
v2m
EI
y2
" #
dx ¼ 0
Stodola – Vianello method {Y } ¼ v2i
½A½m{Y }; ½A ¼ ½K21
Transfer matrix —
Myklestad – Phrol
method
yl
nþ1
u ln
þ1
M ln
þ1
V ln
þ1
8>>>>><
>>>>>:
9>>>>>=
>>>>>;
¼
1 ln
l2n
2EIn
2l3n
6EIn
0 1
ln
EIn
l2n
2EIn
0 0 1 2ln
0 0 0 1
2
666666666664
3
777777777775
yr
n
u rn
M rn
V rn
8>>>>><
>>>>>:
9>>>>>=
>>>>>;
Stiffness matrix for a
beam element
½Ki ¼
2EIi
l3i
6 3li 26 3li
3li 2l2i
23li l2i
26 23li 6 23li
3li l2i
23li 2l2i
2
6666664
3
7777775
Mass matrix for a beam
element
½mi ¼
mi li
420
156 22li 54 213li
22li 4l2i
13li 23l2i
54 13li 156 222li
213li 23l2i
222li 4l2i
2
6666664
3
7777775
Squeeze-film damper
coefficients
k ¼
24R3 Lmv1
C3
r ð2 þ 12 Þð1 2 12 Þ
c ¼
12pR3 Lm
C3
r ð2 þ 12 Þð1 2 12 Þ1=2
k ¼
2RL3mv1
C3
r ð1 2 12 Þ2
c ¼
pRL3m
2C3
r ð1 2 12 Þ32
Unbalance sensitivity SF ¼
a
U
M
Rolling element bearing
defect frequencies
fbor ¼
ND
60d
1 2
d
D
cos u
2
" #
N¼rotational speed (rpm),
D ¼ rolling element pitch diameter
(continued on next page)
Vibration in Rotating Machinery 34-29
© 2005 by Taylor & Francis Group, LLC
Lund (1964), Lund (1965), Glienicke (1966), Orcutt (1967), Lund (1968), Someya et al. (1988), and
several others provided complete bearing coefficients, including cross-coupling terms, for several bearing
types. This information is considered to be a valuable resource for those engaged in rotordynamic
analysis. The general form of the rotordynamic model for a journal bearing resulting from the above
contributions is given by the following equation:
FX
FY
( )
¼ 2
k11 k12
k21 k22
" #
X
Y
( )
2
c11 c12
c21 c22
" #
X_
Y_
( )
ð34:49Þ
Since the dawn of the digital computer era, several computer codes have been developed to analyze all
aspects of journal bearings, including stiffness and damping coefficients. Many of these codes have been
developed by equipment manufactures and research centers for their exclusive use. Several commercially
available software codes popularized in North America are given in Table 34.3. Although bearing
coefficients given in the form of charts and tables from the earlier studies are still in use, computer-based
codes are growing in popularity.
34.3.2.2 Rolling Element Bearings
Rolling element bearings are used in numerous types of rotating machinery which are required to be
compact, manage high loads, and have low heat rejection and simple lubrication systems. Unlike journal
bearings, their load-carrying capacity is not speed-dependent and as a result is capable of full load
capacity down to zero speed. Some of these salient features make rolling element bearings very attractive
to many industries.
From a rotordynamic standpoint, rolling element bearings are modeled as linear spring elements with
direct spring coefficients only. The damping terms are insignificant and as a result do not attenuate rotor
deflections at critical speeds. A typical rolling element bearing is represented by the following equation:
FX
FY
( )
¼ 2
k 0
0 k
" #
X
Y
( )
ð34:50Þ
The absence of cross-coupling stiffness and damping terms signifies that bearing induced rotor instability
will not occur. Although, for convenience of analysis, the spring stiffness is considered linear, its
TABLE 34.2 (continued)
fir ¼
Nn
120
1 þ
d
D
cos u
d ¼ rolling element diameter,
N ¼ number of rolling elements
for ¼
Nn
120
1 2
d
D
cos u
u ¼ contact angle with respect
to axis, bor ¼ ball or roller defect
fc ¼
N
120
1 2
d
D
cos u
ir ¼ inner race defect,
or ¼ outer race defect,
c ¼ cage defect
Lomakin formula for
radial stiffness for a
close clearance bushing
k ¼
p
8 ð1 þ 6Þlm4 l
bm
2
DpD
m2 ¼
1
1 þ 6 þ ðll=2bm Þ
bm ¼ radial clearance, D ¼ diameter,
l ¼ length of bushing, Dp ¼ differential pressure
across bushing,
z ¼ inlet loss coefficient, l ¼ friction coefficient
34-30 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
true behavior can be quite the opposite, leading to some calculation inaccuracies. The nonlinearities are
most significant where the bearings have no preload and some internal clearance in the bearings exists.
Preloaded bearings with little or no internal clearance behave quite linearly. Jones (1960), Harris (1991),
and Kramer (1993) have analyzed the bearing stiffness coefficients for the common types of rolling
element bearings, and this data can be utilized for rotordynamic study of rotating machinery.
34.3.2.3 Squeeze-Film Dampers
Squeeze-film dampers are used to introduce damping capacity to a rolling element bearing or, in the case
of journal bearings, to provide additional damping and stiffness to eliminate rotor instability problems.
Squeeze-film dampers have come into prominence through the modern aircraft gas turbine industry
where the bearing of choice is the rolling element bearing. In the mid-1970s, several designs were
introduced to add damping capacity and predictable stiffness to the rolling element bearings. In its basic
form, a squeeze-film damper is very similar to a nonrotating cylindrical journal bearing where the outer
race of the rolling element bearing forms the journal as illustrated in Figure 34.12. The addition of end
seals (to control leakage) and centering springs are modifications that have been introduced to enhance
its performance. The interactive force at a bearing using a squeeze-film damper can be represented by the
following equation:
FX
FY
( )
¼ 2
k 0
0 k
" #
X
Y
( )
2
c 0
0 c
" #
X_
Y_
( )
ð34:51Þ
The stiffness and damping coefficients for the squeeze-film dampers have been derived (Ehrich, 1999),
from the solution of the Reynolds’ equation for the case of a nonrotating journal bearing. For dampers
with end seals, the long journal bearing theory is used to generate the following stiffness and damping
20∞
W
R+C
R
W
e
R+C
R
R+C
R
e
W
R+C
R
2d
R+C
R+C
R+C
2d
20
R+C
R+C
R+C
20
2d
R+C
2d
e
W W W
10
W
R+C
R
W
2d
(a) Plain Cylindrical (b) Two groove Cylindrical (c) Partial-arc Cylindrical (d) Offset Cylindrical
(e) Two groove Elliptical (f) Three lobe (g) Four lobe (h) Tilting pad
FIGURE 34.11 Common types of journal bearings.
Vibration in Rotating Machinery 34-31
© 2005 by Taylor & Francis Group, LLC
TABLE 34.3 Rotordynamic Analysis Software
Name of Software Type of Analysis Supplier
CAD20 Lateral critical speeds of flexible rotors CADENSE Programs,
Foster Miller Technologies
Inc., Albany, NY, USA
CAD21 Unbalance response of flexible rotors
CAD21a Response of flexible rotors to
nonsynchronous sinusoidal excitation
CAD22 Torsional critical speeds and response
of geared systems
CAD24 Transient torsional critical speeds of geared system
CAD25 Dynamic stability of flexible rotors
CAD25a Transient response of flexible rotors
CAD26 Lateral critical speeds of multilevel rotors
CAD27 Unbalance response of multilevel rotors
CAD30 Dynamic coefficients of liquid lubricated journal bearings
CAD30a Dynamic coefficients of ball bearings
CAD31 Dynamic coefficients of liquid lubricated tilting
pad journal bearings
CAD32 Dynamic coefficients of liquid lubricated
axial-groove and single pad journal bearings
CAD34a Performance of tilting pad thrust bearings
CAD34b Performance of tapered-land thrust bearings
CAD36 Dynamic coefficients of liquid lubricated pressure
dam journal bearings
CAD38 Dynamic coefficients of liquid lubricated
deep-pocket hydrostatic journal bearings
CAD40 Dynamic coefficients of gas lubricated journal bearings
CAD41 Dynamic coefficients of gas lubricated tilting pad
journal bearings
CAD42 Dynamic coefficients of gas lubricated spiral
groove journal bearings
CAD42i Dynamic coefficients of liquid lubricated spiral groove
journal bearings
FEATURE Rotor bearing system analysis
COJOUR Analysis of journal bearings
DYNROT A program designed to perform a complete study of
the rotordynamic behavior of rotors. It is capable
of linear, nonlinear and torsional analysis of rotors
Dipartimento di Meccanica,
Politecnico di Torino,
Torino, Italy
DyRoBeS Comprehensive rotordynamic analysis software for
lateral and torsional analysis, including bearing
analysis of rotor-bearing systems
AGILE SOFTWARE
CONCEPTS NREC White
River Junction,
RotorLab A software package for agile modeling of rotor systems, VT, USA
bearings, and seals. It combines the tasks of design,
modeling, analysis, post processing, and data
management into a consistent user interface
DAMBRG2 Coefficients and rigid rotor stability information for
two-lobe isoviscous bearings with a pressure dam in
only one pad
ROMAC—Rotating Machinery
and Controls Laboratory,
University of Virginia,
HYDROB Predicts the steady state and dynamic operating Charlottesville, VA, USA
characteristics of hybrid journal bearings
PDAM2D This program can analyze stiffness and damping
coefficients, and the rigid rotor stability threshold
of multipad pressure dam bearings
SQFDAMP Determines stiffness and damping coefficients for short and long
squeeze-film bearings with and without fluid film cavitation
THBRG Dynamic coefficients of multilobe journal bearings with
incompressible fluid
34-32 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
TABLE 34.3 (continued)
Name of Software Type of Analysis Supplier
THPAD Dynamic coefficients of tilting pad journal bearings with
incompressible fluid
THRUST Predicts the steady-state operating characteristics of
tilting-pad and fixed geometry fluid-film thrust bearings
CRTSP2 Undamped lateral critical speeds of dual-level rotor systems
MODFR2 Undamped lateral critical speeds of single or
dual-level rotor systems
TWIST2 Undamped torsional critical speeds and mode shapes
of rotor systems
FRESP2 Predicts the modal frequency forced response of
dual rotor systems with a flexible substructure
RESP2V3 Nonplanar synchronous unbalance response of
dual-level multimass flexible rotors
HCOMB Dynamic coefficients of straight-through honeycomb
seals with a compressible gas
LABY3 Dynamic coefficients for straight-through and uniform
interlocking type labyrinth seals with a compressible fluid
SEAL2 Stiffness and damping coefficients for plain and grooved
seals with incompressible turbulent axial flow
SEAL3 Stiffness, damping and mass coefficients of both plain
and circumferentially grooved seals
TURSEAL Stiffness and damping coefficients of turbulent flow annular
seals or water lubricated bearings
FSTB3 Stability, damped critical speeds, and whirl mode shapes
of multispool rotor systems
ROTSTB Stability, damped critical speeds, and whirl mode shapes
of single spool rotor systems
COTRAN Nonlinear time transient analysis of multilevel rotors
with substructure
TORTRAN3 Transient torsional rotor response
hydrosealt Stiffness and damping coefficients, and threshold speed
of instability of cylindrical-pad journal bearings and
pad-hydrostatic
bearings of arbitrary arc lengths and preloads
Rotordynamics Laboratory,
Texas A&M University,
College Station, TX, USA
hydroflext Stiffness and damping coefficients, and threshold speed of
instability of a variety of bearing and seal types
hydrotran Predicts the transient force response of a rigid rotor
supported on fluid film bearings
hydrojet Force coefficients for a variety of hybrid bearing and seal
types handling process fluids
hydroTRC Stiffness and damping coefficients for a variety of bearing
and seal types and for different types of fluids
hseal2p Stiffness and damping coefficients of seals that operate
under two-phase flow conditions
fembear Stiffness and damping coefficients of cylindrical and fixed
arc pad hydrostatic and hydrodynamic bearings for
laminar and isothermal flow conditions
sfdfem Damping force coefficients of finite length squeeze-film
dampers executing circular centered motion
sfdflexs Instantaneous fluid film forces for arbitrary journal motions
and circular centered orbits in multiple pad integral
squeeze-film dampers
hsealm Stiffness and damping coefficients of cylindrical annular
pressure seals
(continued on next page)
Vibration in Rotating Machinery 34-33
© 2005 by Taylor & Francis Group, LLC
TABLE 34.3 (continued)
Name of Software Type of Analysis Supplier
lubsealn Stiffness and damping coefficients of single-land
and multiple-land high pressure oil seal rings and
cylindrical journal bearings
ROTECH Lateral rotordynamic analysis for critical speeds;
unbalance response, linear stability and nonlinear
transient response of rotors. Also includes a torsional
rotordynamic analysis program
ROTECH Engineering
Services, Delmont,
PA, USA
ROTOR-E Acomprehensive software package for lateral rotordynamic
analysis of rotating equipment
Engineering Dynamics Inc.,
San Antonio, TX, USA
ROTORINSA A software package devoted to the prediction of the
steady-state lateral dynamic behavior of rotors
Laboratoire de Mecanique des
Structures, LMST INSA Lyon,
Lyon, France
TURBINEPAK
A software package for rotordynamic analysis of nonlinear
multibearing rotor-bearing-foundation systems
Scientific Engineering Research,
Mt Best, Vic., Australia.
TURBINEPAK
NONLINEAR
Designed to study transient responses of rotor-bearingfoundation
systems, including the loss of stability of
the system
XLrotor Acomplete suite of analysis tools for rotating machinery
dynamics. Handles both lateral and torsional analysis of
rotors. Also includes codes for calculating coefficients for
fluid film and antifriction bearings
Rotating Machinery Analysis
Inc., Austin, TX, USA
XLTRC Asuite of codes for executing a complete lateral
rotordynamic analysis of rotating machinery
The Turbomachinery
Laboratory, Texas A&M
University, College Station,
TX, USA
XLAnSeal Force and moment coefficients for annular turbulent seals
in the laminar, turbulent, and transition flow regimes
XLCGrv Coefficients for centered grooved-stator, turbulent flow,
annular pump seals
XLLaby Stiffness and damping coefficients for tooth-on-rotor or
tooth-on-stator gas labyrinth seals
XLIsotSL Coefficients for smooth rotor/honeycomb stator annular seals
XLLubGT Coefficients for high-pressure oil bushing seals of compressors
or smooth pump seals in the laminar flow regime
XLJrnl Stiffness and damping coefficients for fixed-arc and tilting-pad
bearings
HLHydPad Stiffness and damping coefficients for hydrostatic and hybrid
journal-pad bearings in the laminar flow regime
XLTFPBrg Stiffness and damping coefficients for fixed-arc, tilting-pad
and flexure-pivot hydrostatic bearings
XLPresDm Stiffness and damping coefficients for multilobed, rigid-pad
arc bearings with preload and pressure-dam bearings with
relief tracks
XLBalBrg Stiffness coefficients for ball bearings
XLLSFD Damping and mass coefficients for locally sealed squeeze-film
dampers
XLOSFD Damping and mass coefficients for open ended squeeze-film
dampers
XLSFDFEM Damping coefficients for squeeze-film dampers with various
types of end seals
XLPIMPLR Stiffness, damping, and mass matrices for centrifugal pump
impellers
XLWachel Destabilizing cross-coupled force coefficients for impellers of
centrifugal compressors
XLClrEx Destabilizing cross-coupled stiffness coefficients for
unshrouded turbines
34-34 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
coefficients:
k ¼
24R3Lmv1
C3
r ð2 þ 12Þð1 2 12Þ ð34:52Þ
c ¼
12pR3Lm
C3
r ð2 þ 12Þð1 2 12Þ1=2 ð34:53Þ
where
R ¼ the damper radius
v ¼ whirl speed
L ¼ length of damper
m ¼ viscosity of oil
Cr ¼ the radial clearance
1 ¼ eccentricity ratio (orbit radius/Cr)
Similarly, for a damper without end seals, the
short journal bearing theory yields the following
stiffness and damping coefficients:
k ¼
2RL3mv1
C3
r ð1 2 12Þ2 ð34:54Þ
c ¼
pRL3m
2C3
r ð1 2 12Þ
3
2 ð34:55Þ
Although the above equations, based on the
Reynolds’ equation, have been proposed to predict
damper characteristics, the experimental evidence
does not validate these equations. Therefore, these
equations should be used with caution for
practical purposes.
34.3.2.4 Annular Seals
Annular seals are primarily used in pumps, compressors, gas turbines, and steam turbines to minimize
leakage and thereby improve the volumetric efficiency of the machine. In addition to their basic function,
they also play a vital role in the rotordynamics of the machine, especially in multistage machines,
providing stiffness and damping and thereby enhancing high-speed operational capability. In fact, in the
last few decades, most of the development work on seals has focused on understanding and improving
their dynamic vibration characteristics rather than improving their efficiency in sealing.
Lomakin (1958) was the first to publish on the restoring forces in smooth annular clearances in
pumps. However, it was more than a decade later that Black (1968) provided the major initial impetus for
the understanding and development of seals. Childs (1993) provided an excellent compendium of the
research work conducted in the area of seals. His book also provides the most comprehensive coverage of
the subject of seal dynamics.
In the present context, seals are handled in the same manner as the stiffness and damping
characteristics of journal bearings with some degree of modifications. In particular, fluid inertia effects
are included, and it is assumed that the center of the shaft orbit is the same as the center of the stationary
seal ring. Assuming rotational symmetry the reaction force-seal motion model can be represented by the
following equation:
FX
FY
( )
¼ 2
k kc
2kc k
" #
X
Y
( )
2
c cc
2cc c
" #
X_
Y_
( )
2
m 0
0 m
" #
X€
Y€
( )
ð34:56Þ
Oil Inlet
'O' Rings
Rolling
element
bearing
Spring
element
FIGURE 34.12 A squeeze-film damper.
Vibration in Rotating Machinery 34-35
© 2005 by Taylor & Francis Group, LLC
An added complexity is the predominance of turbulent flow in annular seals. This invalidates the use of
Reynolds’ equation for the derivation of seal coefficients. The highest degree of accuracy can be obtained
by the direct solution of the Navier– Stokes and continuity equations. However, at the present moment,
such methods are considered to be excessively costly and impractical. As a result, two practical
semiempirical methods have been developed to derive seal coefficients. In the first approach, the
semiempirical turbulent model is directly substituted in the Navier– Stokes equation and a numerical
technique is used for its solution. The second, most commonly used technique uses a bulk flow model
together with control volume formulations, namely, the continuity equation and momentum equation,
to obtain the desired results. For a detailed discussion of these methods, solution techniques, the
influence of various physical parameters on the coefficients, and an excellent compilation of
computational and experimental results, the publication by Childs (1993) is recommended.
34.3.2.5 Impeller – Diffuser/Volute Interface
It is widely known that the flow fields within certain types of rotating machinery can significantly
influence its vibration behavior. Thomas (1958) recognized and explained the presence of destabilizing
clearance excitation forces in axial flow steam turbines. Black (1974) was the first to suggest that
centrifugal pump impellers could also develop destabilizing forces. The nature of these forces and their
influence on rotor instability has been explained in Section 34.2.2.2 and Section 34.2.2.3 of this chapter.
The impeller– diffuser/volute forces assuming rotational symmetry can generally be modeled by an
equation of the following form:
FX
FY
( )
¼ 2
k kc
2kc k
" #
X
Y
( )
2
c cc
2cc c
" #
X_
Y_
( )
2
m mc
2mc m
" #
X€
Y€
( )
ð34:57Þ
For analytical procedures for the derivation of impeller interaction coefficients and a comparison of
experimental data, the work by Childs (1993) is recommended. It is well recognized that a considerable
amount of work still needs to be done towards understanding the complex nature of impeller – diffuser/
volute interactive forces, especially at off-design conditions.
34.3.3 Design
Since the real machine is not available for tests, at the preliminary design stage it is a common
practice to develop an accurate mathematical model of the machine to predict its dynamic behavior
in operation. It is also prudent to understand and estimate how the machine will interact with its
operating environment and how the environment could influence the operation of the machine. A
suitable model of the rotor can be developed using the techniques described in Section 34.3.2, and
the rotordynamic characteristics of the machine can be analyzed using one of the methods described
in Section 34.3.1, above. Based on these methods, numerous computer-based rotordynamic analysis
programs have been developed. A listing of the most widely known computer programs in North
America is given in Table 34.3. The objectives of the analysis are to predict the critical speeds,
excitation frequencies, the amplitudes of deflection, and the magnitude of the forces of the rotor
within its full operating range. In certain situations, evaluation of the energy content of the
excitation may also be required.
Once the mathematical model is developed, the eigenvalues of the rotor and the mode shapes can be
determined. The results can then be presented in the form of a Campbell diagram, where the eigenvalues
along with the excitation frequencies are plotted as a function of rotor speed. Critical speeds occur at the
speeds corresponding to the points of intersection of the excitation frequency lines and the eigenvalue
lines. The Campbell diagram presentation (Figure 34.13) of the results is very useful since the influence of
key parameters such as stiffness, damping, clearances (new and worn conditions), and so on can all be
shown on the same diagram. A critical speed, although present, may be of little consequence if it is
associated with sufficient damping. As illustrated in Figure 34.4, when the damping ratio z $ 0:707; the
system is critically damped and above this level of damping there is no amplification of the rotor
deflection. At or near a critical speed the amplification factor is < 1=2z: Using this estimated value,
34-36 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
depending on the internal clearances of the machine, it is possible to assess if the rotor can pass through a
critical speed without causing damage to the components. An amplification factor of 2.5 or below is a
typical acceptance limit for centrifugal pumps, even for continuous operation at or near it. However, if
the amplification factor exceeds the acceptable limits or the critical speeds are too close to the continuous
operating speed, then design modifications have to be made to change the critical speed values. At the
design stage, it is considered good practice to ensure that the critical speeds are not within ^10% of the
continuous operating speed; these limits are sometimes referred to as separation margins. The mode
shapes of the rotor are important from the standpoint of identifying where the maximum deflections
occur. It also provides a good guide for assessing design modifications to improve damping or reduce
sensitivity to unbalance forces.
0 40 80 120 160 200
1000 1520 2040 2560 3080 3600
---- Synchronous Excitation Rotor Speed [rpm]
Frequency [Hz]
1520 2040 2560 3080 3600
Rotor Speed [rpm]
List of Symbols: Mode 1.
Mode 2.
Mode 3.
Pump Stat: New
Analysis...... 807281012. FEED PUMP
Damping [%]
0 15 30 45 60 75
1000
nmin
nmax
nn
FIGURE 34.13 Campbell diagram for a multistage pump.
Vibration in Rotating Machinery 34-37
© 2005 by Taylor & Francis Group, LLC
The eigen analysis only provides relative deflections of the rotor. In order to estimate true
deflections, a forced response analysis has to be made. Forcing functions of estimated magnitude are
applied at selected locations to determine the resulting deflections at specific points on the rotor. This
type of analysis is typically carried out for synchronous excitation forces only. The nature of the
forcing function depends on the type of the machine; mechanical unbalance is common to all types
of machines, whereas hydraulic unbalance is relevant to centrifugal pumps and electrical unbalance to
electric motors. The challenge, of course, is to determine the magnitudes, directions, and locations of
the forces to apply and how the resulting rotor response should be judged. Of course, these criteria
are machine type-dependent and not necessarily applicable to all types of rotating machinery.
An example of how forced response analysis on centrifugal pumps is evaluated is given below
(Bolleter et al., 1992):
1. Maximum amplification factors and required separation margins are defined by specifications;
example as shown in API 610, 8th edn., 1995.
2. Excitation forces are defined and the response is judged relative to admissible shaft vibration
limits, and relative to clearances.
3. Apply unbalance forces of such a magnitude that maximum permissible vibration limits at the
vibration probe locations are reached, and then evaluate if the deflections exceed the minimum
clearances in the machine.
4. Apply an unbalance force of arbitrary magnitude and determine the resulting response at the
same or another location, and calculate the sensitivity factor (SF) using the following
formula:
SF ¼
a
U
M ð34:58Þ
where
a ¼ rotor deflection
U ¼ unbalance force
M ¼ rotor mass
The sensitivity factor should then be compared with experimental base values of similar machines for
acceptance. The rotor responses to the applied forces can be further analyzed to extract other parameters
of interest, such as phase angles and force magnitudes at the bearings, in order to evaluate the design.
In order to optimize the rotating machine design in terms of placement of critical speeds and control
of deflections and forces, a parameter sensitivity coefficients analysis (Lund, 1979; Rajan et al., 1986;
Rajan et al. 1987) may be carried out. For speed and convenience of analysis, the optimization routine
can be automated.
* Rotordynamic analysis is a part of the current rotating machinery design practice used to
predict their vibration behavior.
* The most current rotordynamic analytical procedures are computer-based and are derived
from the lump-parameter model or the transfer matrix method.
* In the lumped-parameter model method, the distributed elastic and inertial properties of
the rotor are represented as a collection of rigid bodies connected by massless elastic beams.
* In the transfer matrix method, commonly called the FEA method, the rotor is represented
as an assembly of elements with distributed elastic and inertial properties.
* Accurate modeling and representation of rotor components is vital to the accuracy
and reliability of analysis results. As a result, significant advancement in modeling shaft
sections, disks, impellers, bearings, seals, rotor dampers, and rotor– stator interactions have
been made.
34-38 Vibration and Shock Handbook
© 2005 by Taylor & Francis Group, LLC
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